What are Serpentine Heaters?
Serpentine heaters are a frequently preferred effective heating solution in air-blown and fan-assisted heating systems. These heaters are used to facilitate heat transfer and are typically made from Cr-Ni tubes, although some can also be produced from copper or low-carbon steel tubes. Fittings are added to the ends of the heaters to facilitate assembly, making the process quicker and more practical.
Serpentine heaters gather heat on their surfaces and are designed with materials such as CR-NO and low-carbon steel in leaf or spiral shapes to transfer this heat to the desired area effectively. This design aims to efficiently transmit heat and ensure optimal heat transfer through air circulation.
Additionally, it should be noted that serpentine heaters can be produced in different sizes and shapes, making them versatile for use in various industrial and commercial heating systems.
All of these features demonstrate that serpentine heaters are a reliable, efficient, and flexible heating solution.
Our Products
Your Solution Partner for All Your Resistance Needs
Technical Specifications of Serpentine Heaters
Serpentine heaters have various technical specifications and are designed for different applications. Here are the detailed technical specifications and usage areas of serpentine heaters:
Technical Specifications:
Tube Diameters: Can vary between 6.5 to 20 mm.
Serpentine Diameters: Can range between 20 to 50 mm.
Operating Voltage: Typically has a voltage range between 24 V to 500 V DC.
Material Options: Special stainless steel tubes and serpentine heaters such as 310 S, alloy800-alloy600 are preferred for high-temperature environments. Materials like 316 L and alloy825 can be used in environments with corrosion risks.
Length and Dimensions: Straight bar serpentine heaters can be produced with minimum lengths of 200 mm and maximum lengths of 6600 mm, while U-shaped heaters can be produced with minimum lengths of 150 mm and maximum lengths of 3200 mm. Additionally, M-type and circular helical type serpentine heaters are also available.
Mounting Options: Compatibility with straight, spiral, or other mounting configurations of the serpentine heater.
Maximum Operating Temperature: The maximum temperature level the serpentine heater can withstand.
Heating Capacity: The heating capacity determined based on the substance to be heated, often measured by volume or weight.
Corrosion Resistance: The level of resistance to corrosion, which is particularly important if used in chemical environments.
These technical features demonstrate the versatility and adaptability of serpentine heaters for various applications.
Usage Areas of Serpentine Heaters
Industrial Applications: Serpentine heaters are commonly used in industrial fields such as water and air heating systems, radiators, steam production, and providing heat in chemical reactions.
Automotive Industry: In the automotive sector, serpentine heaters are preferred for purposes such as heating engine or oil fluids and preventing fuel tanks from freezing.
Domestic Use: In households, serpentine heaters are frequently used in various home appliances such as water heaters, refrigerators, ice makers, and steam boilers.
Medical Applications: In medical fields, serpentine heaters are used for water heating purposes in operating rooms, sterilization devices, and hospital bathrooms.
Chemical and Petroleum Industry: In the chemical and petroleum industries, serpentine heaters are employed in numerous processes including reactor heating, solution heating, and solution concentration control.
These usage areas demonstrate that serpentine heaters have a wide range of applications and are commonly utilized in industrial, domestic, and medical sectors.
Usage Areas of Serpentine Heaters
Straight Serpentine Heaters: With their simple designs, they have a wide range of applications, generally meeting standard heating needs.
Spiral Serpentine Heaters: Thanks to their compact structures, they provide maximum heat distribution in limited spaces, making them preferred for cramped or narrow areas.
Double Serpentine Heaters: By winding two serpentine coils together, they ensure higher heat transfer, suitable for applications requiring intense heating.
Triple Serpentine Heaters: Designed by winding three serpentine coils together to ensure maximum heat transfer, they are suitable for large volume heating systems.
Mini Serpentine Heaters: Used in customized applications due to their small dimensions, ideal for assembly in tight or limited spaces.
Segmented Serpentine Heaters: Provide the possibility of heating different zones separately, catering to customized needs and preferred for applications requiring precise heat control.
This variety and these features demonstrate that Serpentine Heaters can be used across a wide range of applications, offering solutions tailored to the needs of different industries.
