Quartz Heater
Quartz Heaters, which have the feature of being used in many areas, are especially used in industrial areas. Quartz Heaters, which are a type of resistance that are constantly needed due to their long life and high quality, are among the most basic parts needed for the reliable and efficient operation of the quartz heaters you will use.
Quartz heater products are products that can make instant heating with the radiation method. Quartz heaters, which can directly heat objects or people, allow the heated air to disperse in the indoor space and heat the objects. Quartz heater models, which never use air while heating, do not pose any risk to human health. Quartz heaters, which undertake and successfully perform the heating function without drying the air in the space and causing headaches in people, are also preferred by businesses in many different sectors today. You can achieve great energy savings thanks to these heaters, which are also produced as household type.
Technical Information
Quartz Heaters are produced in different diameters and lengths for different usage purposes. Standard production diameters are 8 -10 – 16 – 18 -23 -25 mm. Standard production lengths are minimum 250 mm and maximum 3500mm. Quartz resistors can be produced between minimum 24 V and maximum 500 V DC supply voltages. Although the demanded power varies, it can be produced between a minimum of 250W and a maximum of 10000W. This type of resistances can be produced in milky white, semi-transparent and transparent color models, thanks to the different color types contained in the pipes. The main and common usage areas of Quartz Heaters are widely used in all branches of industry, industrial drying systems, food industry, textile printing paint drying area, automotive industry and electrical household appliances, and stove manufacturing.
Energy outputs of Quartz Heating Elements can be manufactured with screw, socket and cable outlet according to the diameter of Quartz Glass Pipe. In addition, our company carries out an extraordinary production with the advanced technology it has developed and the double-tube Quartz Heaters, which are also in the inventory. These resistances can be produced in minimum 200 mm and maximum 3000mm lengths. Energy Outlets can be screw or cable type. The flat section size is 15*33mm.
Quartz Heaters
Technical Details of Quartz Heaters
Quartz heaters are high-efficiency heating systems used to ensure fast and homogeneous heat distribution. Quartz, a natural mineral compound, provides excellent heat conductivity and durability when used in heating elements. Quartz heaters are frequently preferred for energy efficiency, reducing heating time, and ensuring long-lasting durability. Below are the technical details of quartz heaters:
Material Structure
Quartz heaters contain high-purity silica (SiO2). Silica is a material that efficiently conducts heat and can withstand high temperatures. Most quartz heaters are systems that feature electrical resistive heating elements, such as wires or carbon fibers, within a silica tube or transparent quartz tube. Silica is resistant to overheating and can reach very high temperatures.
Working Principle
Quartz heaters operate by passing an electric current through resistive elements like heating wire or carbon fiber. The electric current is converted into heat as it passes through these resistive elements. Quartz material directly spreads this heat, warming the surrounding environment and ensuring homogeneous heat distribution. Quartz operates at high temperatures with low energy loss and offers high efficiency.
Heat Distribution and Efficiency
Quartz heaters can quickly reach high temperatures and distribute heat efficiently. Quartz material transmits the heat directly to the surface it spreads onto, ensuring rapid heating and high efficiency. Therefore, quartz heaters often use infrared (IR) heating technology, which delivers heat directly, resulting in more effective heating and reduced energy loss.
High Temperature Durability
Quartz, being a material that can withstand high temperatures, allows quartz heaters to operate at temperatures up to 1000°C. This feature makes them widely used in industrial heating systems where high heating requirements are necessary. Additionally, quartz heaters are resistant to overheating or temperature fluctuations.
Low Energy Consumption
Quartz heaters provide efficient heating because they quickly warm the environment by directly radiating heat. Through infrared heating technology, heat is focused directly on objects or people, minimizing indirect heat loss. This allows for effective heating with low energy consumption.
Application Areas
Quartz heaters are used in various fields:
Home and Office Needs: Quartz heaters are used to create a comfortable environment in homes or offices due to their fast and efficient heating.
Industrial Use: Quartz heaters are used in industrial processes requiring high temperatures, such as drying, baking, and hot air blowing.
Health and Aesthetic Applications: Quartz heaters are also used in skin treatments, physical therapy, and other aesthetic applications.
Food Industry: Due to their rapid heating capabilities, quartz heaters are used in food cooking and heating processes.
Ease of Installation and Use
Quartz heaters are generally portable and easy to install. Depending on the model, they can be wall-mounted, integrated into a system, or offered as portable devices. Advanced designs offer user-friendly and practical solutions.
Long Lifespan
Thanks to the durability of quartz material, quartz heaters have a long lifespan. Most quartz heaters feature maintenance-free designs and have low wear rates since they do not use any mechanical parts. Additionally, these devices generally have a usage life of over 10,000 hours.
Safety Features
Quartz heaters often come with additional features for safe operation. For example:
Automatic Shutoff System: The device automatically shuts off in case of overheating, ensuring user safety.
Thermal Protection: Provides protection against high temperatures.
Heat Settings: Users can adjust the temperature level to save energy.
Environmental Benefits
Quartz heaters offer an environmentally friendly heating solution. Compared to other heating systems, they emit less carbon dioxide and reduce the negative impact on the environment through energy savings.
Quartz heaters stand out as modern heating solutions with high efficiency, rapid heating, energy savings, and durability. These heaters have a wide range of applications in industrial, commercial, and residential settings. Quartz material effectively transmits heat, providing superior performance and long-lasting durability in heating processes.
Quartz Heater Size Details
Quartz heaters are produced in various sizes and designs for different industrial and residential applications. These heaters can vary in dimensions based on factors such as the diameter, length, and arrangement of the quartz tube or pipe material used. Below are the general size details of quartz heaters:
Quartz Tube Diameter
The diameter of the quartz tube is one of the most important parameters affecting the heating capacity of the device. The diameter is directly related to the arrangement and efficiency of the heating elements.
Standard Diameters:
6 mm
8 mm
10 mm
12 mm
15 mm
These diameters can vary based on the heater’s power and application areas. Larger diameters generate more heat, while thinner tubes offer faster heating.
Quartz Tube Length
The tube length determines the area over which the heating element will spread heat and the overall heating capacity. The length varies depending on the application requirements.
Standard Lengths:
300 mm
400 mm
500 mm
600 mm
1000 mm
Length is generally customized based on the installation site or the heating area. Different lengths can be used to provide wide or focused heating depending on the application.
Power Capacity
The power capacity of quartz heaters varies depending on the electrical resistance of the heating elements used. The power is usually expressed in watts and varies depending on the quartz tube diameter, length, and other components.
Standard Power Ranges:
250 W – 500 W (for small areas)
500 W – 1500 W (for medium-scale applications)
1500 W – 3000 W (for large areas)
This power capacity is chosen based on the size of the space and the required heating speed.
Operating Voltage
Quartz heaters can be designed to work with different voltage options. Most quartz heaters commonly operate at 220V for residential and industrial applications, but higher voltages may be preferred for specialized designs.
Standard Voltage:
220V (for residential use)
380V (for industrial and high-power applications)
Heating Element and Configuration
Quartz heaters are typically equipped with heating elements made from carbon fiber, metal wire, or resistive alloys. The arrangement and number of heating elements vary based on the design and efficiency of the heater.
Standard Configurations:
Single tube (single-element heater)
Dual tube (two parallel tubes for heating)
Multi-tube (for higher heating capacity in larger areas)
Heater Pipe Design
The design of the quartz heater’s pipe can be customized for specific applications. The pipe design is carefully selected to ensure durability, high temperature resistance, and long life.
Pipe Characteristics:
Pipe Height: Ranges from 200 mm to 1200 mm.
Pipe Diameter: Available in a wide range from 8 mm to 15 mm.
Connection Type and Outputs
The electrical connections of quartz heaters are typically made with leak-proof connection elements for safe use. The output of cables and connections varies based on the installation method.
Connection Types:
High-temperature cables: Typically silicone-coated cables that are heat-resistant.
Plug types: Industrial or specialized plug types (especially in industrial models).
Mounting Options
Quartz heaters come with a variety of mounting options, determined by the usage area.
Standard Mounting Types:
Wall-mounted: Fixed on the wall, commonly used in industrial settings.
Floor-mounted: For portable devices.
Hanging type: Models that can be suspended from the ceiling, particularly in commercial and large spaces.
Cooling and Airflow
Quartz heaters typically do not require cooling; however, for high-power applications, they may be equipped with fans or air-blowing systems to rapidly distribute heat.
In summary, quartz heaters are produced in a wide range of sizes based on heating capacity, length, diameter, and power. These heaters are highly flexible and can be customized for various application areas. The size details should be chosen according to the size and needs of the heating area.
Working Principle of Quartz Heaters
Quartz heaters are devices that efficiently generate heat at high temperatures. These heaters work based on several principles that convert electrical energy directly into heat. The operation depends on the characteristics of the quartz tube or pipe material used, as well as the structure of the heating elements inside. Here is a detailed explanation of the working principle of quartz heaters:
Electrical Resistance
The primary working principle of quartz heaters is generating heat through electrical resistance. Electrical energy is passed through the heating elements via a resistive component. This resistance causes the electrical current to lose energy in the form of heat. The heating elements are typically made of metal alloys, and as electricity flows through them, their resistance causes them to heat up, spreading warmth into the surrounding air.
Use of Quartz Tube or Pipe
One of the key features of quartz heaters is the high-temperature durability of the quartz material used. Quartz tubes or pipes efficiently transfer heat from the heating elements to the surroundings. Quartz material is heat-resistant, meaning the heating elements can continue to work without breaking even when they overheat.
Heating Elements Inside the Tube: Inside quartz tubes, there are often carbon fiber or metal resistance wires. When electrical current flows through these wires, they heat up and transfer the heat to the surrounding air.
Light Emission (Infrared Heat)
Quartz heaters typically use infrared (IR) heating technology. Infrared rays directly transfer energy to the surfaces they heat. This heating process targets objects and surfaces rather than heating the air, making it more efficient. When the quartz tube heats up, infrared rays are emitted, transferring energy to nearby objects and surfaces.
Properties of Infrared Rays:
Prevents the heating of the air, instead directly transferring energy to the heated objects.
Provides efficient and rapid heating.
Offers high efficiency with low energy loss.
Fast Heating
Quartz heaters are known for their fast heating capabilities. This is due to the high heat conductivity of quartz material. When an electric current passes through the quartz tube, it heats up very quickly and reaches high temperatures in a short time. This feature is particularly useful for applications that require rapid heating.
Low Energy Consumption
Quartz heaters provide efficient heating with lower energy consumption compared to traditional heating systems. They minimize energy loss by heating only the targeted areas. Additionally, quartz tubes and their elements deliver rapid and effective heat transfer while consuming less energy.
Long-Lasting Performance
Quartz heaters are durable and have a long lifespan. Quartz material is highly resistant to wear, which allows the devices to operate efficiently for extended periods. Due to their low maintenance requirements and high durability, quartz heaters are commonly preferred in industrial settings.
Temperature Control
Quartz heaters generally operate with integrated temperature control systems. These systems help maintain the desired temperature level and prevent the heating elements from overheating. Most devices include thermostats or digital temperature controllers, allowing users to set and maintain the desired temperature.
Quartz heaters are efficient and durable devices that rapidly convert electrical energy into heat. By utilizing electrical resistance, infrared rays, and heat-resistant quartz materials, these devices transfer heat directly to the environment. Quartz heaters are suitable for industrial, commercial, and residential use, offering advantages such as fast heating, low energy consumption, and long-lasting performance.
Quartz Heaters
Quartz heaters are electric heating devices made with high-temperature resistant materials such as carbon or tungsten, placed inside quartz glass tubes. When an electrical current flows through these materials, heat is generated, and the heat emitted by the quartz glass tube is directly transferred to the surrounding environment. These types of heaters are commonly used in industrial heating and hot air blowing applications.
Quartz heaters offer advantages such as fast heating, high efficiency, and long lifespan. Additionally, their compact structure, low energy consumption, and direct heat transfer provide effective heating. These heaters, thanks to the quartz glass material, have high-temperature tolerance, making them suitable for various environments.
Quartz heaters are primarily used in industrial heating, hot air systems, furnaces, ceramic processing, and plastic thermal processing. They are also commonly used in dry heating applications and hot air blowing systems.
The power capacity of quartz heaters generally ranges from 500 W to 10 kW. Smaller applications require lower power, while larger industrial applications typically use models with higher power capacities.
One advantage of quartz heaters is their fast heating time, allowing the environment to reach the desired temperature in a very short period. This is particularly beneficial in industrial production processes where time is critical. Additionally, by directly transferring heat, they ensure energy efficiency.
Quartz heaters typically last between 5 to 10 years, depending on the operating environment conditions, maintenance, and regular usage. Due to the durability of quartz glass, they are highly resistant to high temperatures and chemical environments.
Maintenance of quartz heaters involves cleaning the quartz glass tubes and regularly checking the electrical connections. Additionally, insulation checks should be performed to prevent overheating of the heating elements. Dirt on the surface can reduce the heater’s efficiency, so regular cleaning is important.
Due to their high-temperature operation, quartz heaters should be used with protective equipment such as heat-resistant gloves and goggles. The ventilation systems around the device must also function properly to prevent overheating. It is important not to overload the heater for safety reasons.
To enhance the energy efficiency of quartz heaters, additional systems like temperature control devices, thermal insulation, and fans can be used. These systems help reduce heat loss and make the heating process more efficient.
Quartz heaters are preferred due to their fast heating times, high-temperature tolerances, energy efficiency, and long lifespan. Additionally, their compact structure and availability in different capacity options make them suitable for a wide range of industrial and commercial applications.
