Malkan Heaters
Malkan Heaters are specially designed heating elements used in industrial heating applications. Usually made of steel or stainless steel, these resistances are designed in the form of a long malkan. Malkan resistances have a wide range of applications in many different industrial processes.
Malkan Heaters
Malkan Heaters
Malkan Heaters
Malkan Heaters
What Do Malkan Heaters Do?
Cartridge heaters are specially designed heating elements widely used in a variety of industrial heating applications. Cartridge heaters serve the following basic functions:
Fast and Effective Heating: Cartridge heaters rapidly convert electrical energy into heat, facilitating fast and effective heat transfer to their surroundings. This enables rapid heating in industrial processes.
Uniform Heating: The cartridge shape of cartridge heaters enables them to transfer heat uniformly to their surroundings, allowing them to evenly heat a large area of the environment.
High Heat Capacity: Typically made from steel or stainless steel materials, cartridge heaters have a high heat capacity, making them ideal for quickly heating large volumes of air or materials.
Durability and Longevity: Cartridge heaters manufactured with quality materials offer durability and long life in industrial environments. They are resistant to wear, corrosion, and other external factors.
Flexible Application Options: Cartridge heaters offer flexible mounting options to adapt to various industrial applications. This allows them to be integrated into different processes and applications.
High Performance: High heat capacity and fast response times provide cartridge heaters with high performance in industrial applications, making work processes more efficient.
Various Application Areas: Cartridge heaters offer a wide range of applications in industries such as chemistry, food processing, metalworking, the plastic industry, energy production, and many others. They can be used in various processes across different sectors.
Controlled Heating: Cartridge heaters, when used with integrated thermostats or control systems, enable precise temperature control. This allows them to automatically shut off or turn on when specific temperature values are reached.
Cartridge heaters provide a reliable, efficient, and flexible solution for industrial heating needs, making them widely preferred in many sectors.
What are the Usage Areas of Malkan Heaters?
Cartridge heaters are utilized in various industrial fields due to their wide application spectrum. Here are some common areas where cartridge heaters are widely used:
Chemical Industry: Cartridge heaters are ideal for heating tanks, boilers, and reactors used in chemical processes. They are used in processes such as controlling chemical reactions and activating catalysts.
Food Processing Industry: In food processing facilities, cartridge heaters are used to rapidly heat large quantities of liquid or material. This is crucial for processes such as cooking, pasteurization, and others.
Metal Processing Industry: In metal processing plants, cartridge heaters are used in heating and shaping metal parts. They are effective in shaping metals like steel, aluminum, or copper.
Plastic Industry: In plastic manufacturing facilities, cartridge heaters are used in extrusion processes to shape and expedite the production of plastic materials.
Energy Production: In power plants, cartridge heaters are used to heat water or other liquids to produce steam. They also play a role in boiler systems and energy transfer.
Automotive Industry: In automotive manufacturing plants, cartridge heaters are used in heating and shaping metal parts. They can also be used in paint drying systems.
Paper and Cellulose Industry: In paper and cellulose production facilities, cartridge heaters contribute to the processing of raw materials and paper production by heating large boilers and tanks.
Pharmaceutical Industry: In pharmaceutical production facilities, cartridge heaters are used in mixing, heating, and processing various substances. This is crucial for creating drug formulations.
Laboratory Applications: Cartridge heaters are used in various experiments and heating processes of liquids in laboratory environments.
Maritime and Shipbuilding: In the maritime sector, cartridge heaters are used in various applications such as heating water or oil in ship engines.
Cartridge heaters are versatile heating elements used to meet heating needs in a wide range of diverse industrial applications.
What are the Technical Specifications of Malkan Heaters?
The technical specifications of cartridge heaters generally vary depending on their intended use, industry, and specific requirements. However, generally, the technical specifications of cartridge heaters include the following elements:
Material: Cartridge heaters are typically made from materials with high durability such as steel or stainless steel. The choice of material is based on the environment of use and the properties of the material being heated.
Power Capacity: The power capacity of cartridge heaters indicates how much heat they can generate within a specific period, usually expressed in watts (W). Cartridge heaters typically come in various power options, such as 500W, 1000W, etc.
Voltage and Current Values: The operating voltage and current values of the heater are specified. These values are important to ensure compatibility with the electrical system used. For example, 220V or 380V.
Size and Shape: Cartridge heaters are typically designed in a cartridge shape with specific length and diameter dimensions. Dimensions may vary depending on application requirements and location of use.
Resistance Value: The resistance value of the heater is expressed in ohms and determines how much resistance the heater exhibits under a specific voltage.
Temperature Range: The operating temperature range of cartridge heaters is specified, usually in degrees Celsius (°C). For example, -50°C to 800°C.
Surface Coating or Insulation: Cartridge heaters can be protected with special coatings or insulation materials depending on the characteristics and needs of the environment.
Protection Class (IP Rating): The IP rating of cartridge heaters indicates their resistance to water and dust. For example, a rating of IP65 indicates good protection against water and dust.
Connection Type: The connection type of cartridge heaters is specified, affecting the mounting and integration processes. It may include threaded, flanged, or other special connection types.
Compliance and Certification: Cartridge heaters may comply with specific industry standards or certifications.
These technical specifications demonstrate that cartridge heaters are designed to adapt to various industrial applications and can be diversified to meet different requirements.
Filkete Heaters
Filkete Heaters are highly thermally conductive resistance elements with specially designed resistance wires that are widely used in industrial heating systems. These resistors are available in various forms and sizes and are particularly suitable for use in applications requiring high temperatures.
Filkete Resistances from Isıer Rezistans offer customers top performance by providing reliability, durability and flexibility in industrial heating solutions. On the website, customers can learn more about the advantages of these special resistors and their various application areas to find the best solution for their needs.
What are the Technical Specifications of Filkete Heaters?
Material: Heater elements are typically made from high-resistance alloys such as nickel-chromium (Ni-Cr) or iron-chromium-aluminum (Fe-Cr-Al). These materials provide high temperature resistance and corrosion resistance.
Operating Temperature: Heater elements are usually designed to operate at high temperatures for heating applications. The temperature range may vary depending on the specific application but typically can range from 600°C to 1400°C.
Power Capacity: Heater elements’ power capacity is expressed in watts and indicates how much energy a specific heater will consume at a certain voltage and current. This feature is important for selecting the appropriate heater for heating needs.
Voltage and Current: The operating voltage and current of heater elements should be suitable for a particular application. These features should be considered for integration into the electrical system and for safety purposes.
Thermal Conductivity: The thermal conductivity of heater element materials determines their ability to efficiently conduct heat. Heater elements typically have high thermal conductivity properties.
Length and Diameter: The length and diameter of heater elements allow them to be sized appropriately for a specific application area. These features are important for ease of installation and to meet physical constraints.
Protection Class and Durability: The protection class of heaters indicates their resistance to water and dust. Additionally, durability features are important for long-term use.
These technical specifications are important for effectively using heater elements in various industrial applications.
Why Choose Filkete Heaters?
Filkete Heaters have a range of advantages that make them preferred in many industrial applications. Here are some key reasons why Filkete Heaters should be preferred:
High Temperature Resistance: Filkete Heaters are made from materials resistant to high temperatures. This feature ensures reliable performance in industrial processes requiring high temperatures.
Durability: Filkete Heaters are made from materials resistant to wear, high temperatures, and heavy use, making them long-lasting. This feature provides the advantage of low maintenance requirements and long-term use.
Rapid Heating: Filkete Heaters, being made of high-resistance materials, have the ability to heat up quickly. This feature can increase efficiency in industrial processes and contribute to energy savings.
Flexible Design: Heater Cores offers customers various size and power options for Filkete Heaters. This allows customers to find solutions tailored to their specific needs.
Wide Range of Applications: Filkete Heaters can be effectively used in various industrial applications, from plastic injection machines to metal melting furnaces, chemical processes to the food industry.
High Power Capacity: Filkete Heaters typically have high power capacities. This ensures stable performance at high temperatures and rapid heating.
Compatible Voltage and Current: Filkete Heaters can be used over a wide range of voltages and currents. This ensures compatibility with different electrical systems.
Economical and Cost-Effective: The long lifespan and low maintenance requirements of Filkete Heaters make them an economical and cost-effective heating solution.
These advantages are factors that support the frequent preference of Filkete Heaters in industrial heating applications.
What Do Filkete Heaters Do?
Filkete Heaters are specially designed heating elements commonly used in industrial heating applications. These heaters operate on the principle of converting electrical energy into heat through resistance. Filkete Heaters serve various functions:
Heating: Filkete Heaters are used to heat their surroundings or specific materials by converting electrical energy into heat through their resistances. This serves a significant function in a range of industrial processes such as melting, drying, or shaping materials.
Plastic Injection and Extrusion: In plastic injection machines and extrusion lines, Filkete Heaters help shape plastic materials at the correct temperature by heating molds or extrusion nozzles.
Metal Melting: Filkete Heaters are used in metal melting furnaces to melt metal alloys at specific temperatures.
Chemical Processes: In the chemical industry, Filkete Heaters can be used, especially for controlling reactions and carrying out specific chemical processes.
Food Industry: In food processing plants, Filkete Heaters are used in heating tunnels, ovens, and other heating systems to cook or process products.
Laboratory Applications: In scientific and research laboratories, Filkete Heaters can assist in conducting experiments under specific temperature conditions.
Automotive Industry: In automotive production processes, especially in paint drying ovens and other heating applications, Filkete Heaters can be used.
Electronic Industry: In the production of electronic components, soldering processes, and drying processes, Filkete Heaters are widely used.
Filkete Heaters offer a flexible and effective heating solution for a wide range of industrial applications. These heaters can be customized according to specific application or industry needs, providing efficiency and reliability in the area they are used.
Malkan-Filkete Heaters
Technical Details of Malkan-Filkete Heaters
Malkan-Filkete heaters are specialized heating elements used in industrial and commercial applications to provide efficient and safe heating, especially in high-temperature environments. These heaters are designed for specific applications, offering durability, efficiency, and long service life.
Here are the technical details of Malkan-Filkete heaters:
1. Material and Structure
Malkan-Filkete heaters are manufactured using high-temperature-resistant metal alloys. Common materials include Inconel, Kanthal, and other high-temperature alloys, which ensure durability and resistance to extreme heat. These materials also provide excellent resistance to oxidation, enhancing the heater’s longevity and performance.
2. Heat Distribution and Efficiency
Malkan-Filkete heaters are specifically designed to distribute heat efficiently. Their comprehensive heat transfer and temperature balancing features minimize energy losses, leading to long-term energy savings and optimal performance.
3. Operating Temperature Range
Malkan-Filkete heaters can operate at high temperatures ranging from 750°C to 1500°C. Their high-temperature resistance makes them ideal for industrial heating applications requiring extreme heat levels.
4. Design and Installation Options
Malkan-Filkete heaters are available in different installation options, including:
Flanged Installation: Provides high efficiency and easy installation. Flanges secure the heater and facilitate contact with liquids such as water or oil.
Non-Flanged Installation: Suitable for compact spaces and typically operates in contact with air.
5. Electrical Properties
Malkan-Filkete heaters come with specific power capacities and commonly operate at standard voltages such as 220V or 380V. Their electrical resistance is designed to control the current required to produce the desired heat.
6. Thermal Durability
These heaters exhibit excellent resistance to sudden temperature changes and overheating. They can withstand thermal shocks and continue to perform effectively even under prolonged use.
7. Protection and Safety
Malkan-Filkete heaters are typically equipped with temperature control devices such as thermostats and thermocouples, along with protective fuses to prevent overheating. These features help protect the device from excessive temperatures and ensure a safe working environment.
8. Application Areas
Malkan-Filkete heaters are widely used in applications such as:
Metal heating
Industrial heating furnaces
High-temperature processing machinery
Liquid heating systems
HVAC (Heating, Ventilation, and Air Conditioning) systems
9. Dimensions and Sizes
The dimensions of Malkan-Filkete heaters can vary based on their intended use. The typical size parameters are:
Length: Ranges from 100 mm to 1000 mm
Diameter: Varies between 5 mm and 20 mm
Power Capacity: Available from 500W to 10kW
10. Lifespan and Maintenance
With proper usage and regular maintenance, Malkan-Filkete heaters offer a long operational lifespan. Their high-temperature resistance and durable materials make them suitable for extended use. Regular cleaning and inspections help extend their service life.
Malkan-Filkete heaters are an ideal solution for high-temperature industrial applications. Their excellent thermal resistance, efficient heating capacity, and advanced safety features make them a preferred choice across various industries. With multiple design and installation options, they can be used in a wide range of applications.
Dimensional Details of Malkan-Filkete Heaters
Malkan-Filkete heaters are industrial heating elements primarily used in high-temperature applications. Their dimensions and sizes vary depending on the intended use, installation type, and material properties. Below are the typical dimensional details for Malkan-Filkete heaters:
1. Length (L)
The length of Malkan-Filkete heaters is determined based on the heating area and type of application. The length range includes:
Minimum Length: 100 mm
Maximum Length: 1000 mm and above (new designs can extend up to 1500 mm)
These lengths are optimized to ensure efficient heating and coverage of the target area.
2. Diameter (D)
The diameter of Malkan-Filkete heaters varies according to the material thickness and required power capacity. The diameter range includes:
Minimum Diameter: 5 mm
Maximum Diameter: 20 mm or larger
The diameter size affects the power capacity and the heating area of the heater.
3. Power Capacity (W)
The power capacity of Malkan-Filkete heaters is determined based on the intended use and the required heat output. Typically, power capacity ranges from:
500W to 10kW, with higher capacities available for specific applications.
4. Electrical Voltage
Malkan-Filkete heaters are available in various voltage options to meet diverse application needs. Standard voltage options include:
220V
380V
415V
Voltage levels are adjusted according to the heater design and required power output.
5. Flange Dimensions
For flange-mounted applications, the flange dimensions of Malkan-Filkete heaters are critical. Typical flange dimensions include:
Flange Diameter: Ranges between 50 mm and 200 mm
Flange Thickness: Varies from 2 mm to 10 mm
The flange size affects the mounting and fixing capabilities of the heater.
6. Connection Type
Malkan-Filkete heaters come with various connection types that impact their dimensions, including:
Cable Connection: Different cable diameters can be used based on the application.
Terminal Connections: In industrial applications, screw or bolt-mounted terminal connections are commonly used.
7. Outer Diameter
The outer diameter of Malkan-Filkete heaters is a crucial measurement, especially for applications in confined spaces. The efficiency of heat distribution is influenced by the outer diameter, which typically ranges between:
5 mm to 25 mm
8. Insulation Thickness
The thickness of the insulation material used on the outer surface of the heater is an important dimensional factor. Proper insulation reduces heat loss and ensures more efficient heating. Typical insulation thicknesses include:
3 mm to 10 mm
9. Installation Type
Malkan-Filkete heaters come in various installation options, with dimensions varying according to the installation type, such as:
Flanged Installation: Measurements include the flange diameter and screw connections.
Wrapped Installation: In wrap-around installations, the winding density and length are critical factors.
10. Custom Dimensions for Advanced Applications
For specialized industrial applications, Malkan-Filkete heaters can be custom-designed to meet specific engineering requirements. These tailored dimensions ensure optimal performance based on unique operational needs.
The dimensions of Malkan-Filkete heaters are determined based on the application requirements. Factors such as material used, power capacity, voltage, and installation type affect the sizing. Thus, custom dimensions and designs can be created to meet the specific needs of various industrial applications.
Operating Principle of Malkan-Filkete Heaters
Malkan-Filkete heaters are heating elements commonly used in industrial heating applications, providing efficient and durable performance at high temperatures. Their operating principle is based on converting electrical energy into heat. Below are the key points explaining the general working principle of Malkan-Filkete heaters:
1. Heat Generation Based on Electrical Energy
Malkan-Filkete heaters operate by conducting electrical current through a resistive element. As the current encounters resistance, it converts electrical energy into heat. This heat increases the temperature of the heater and is then transferred to the surrounding environment. This fundamental principle applies to all electrical heating devices.
2. Material Properties
Malkan-Filkete heaters are typically made from special high-temperature-resistant alloys. These materials provide electrical resistance and facilitate the necessary energy conversion to generate heat. The alloys used in their construction are designed to withstand extreme temperatures and harsh industrial conditions.
3. Temperature Control and Stability
Malkan-Filkete heaters often work in conjunction with temperature control systems to maintain consistent heat output. These systems use thermocouples, thermistors, or digital temperature sensors to monitor the heater’s temperature and regulate energy input as needed. This ensures efficient operation and prevents overheating risks.
4. Heat Distribution
Malkan-Filkete heaters are designed to provide broad surface coverage, ensuring uniform heat distribution and stable temperatures. This feature is particularly beneficial in multi-heating applications, such as industrial furnaces and boilers, where efficient heat transfer is crucial.
5. Insulation and Efficiency
The external surface of Malkan-Filkete heaters is typically covered with high-quality insulation materials. This insulation minimizes heat loss and enhances energy efficiency by directing the generated heat to the target area effectively.
6. Applications
The operating principle of Malkan-Filkete heaters makes them highly effective in industrial applications requiring high temperatures. They are widely used in metal processing, plastic injection molding machines, heated tanks, hot water systems, and many other sectors.
7. High Heat Resistance and Longevity
Malkan-Filkete heaters are engineered to withstand high temperatures, ensuring consistent performance even under extreme heat exposure. Their robust design extends their service life while utilizing heat-resistant materials to minimize safety risks.
The operating principle of Malkan-Filkete heaters revolves around converting electrical energy into heat through resistance and efficiently distributing it to the surrounding environment. This principle makes them an ideal choice for industrial applications, offering high efficiency, durability, and reliable performance in demanding heating environments.
Malkan-Filkete Heaters
Malkan-Filkete heaters are specialized heating elements commonly used in industrial applications that require high temperatures. They provide high energy efficiency and are widely utilized in metal heating, plasma cutting, and production processes that demand high temperatures.
Malkan-Filkete heaters offer high thermal durability, low energy consumption, and rapid heating capabilities. Additionally, they can be customized for specific applications, enhancing efficiency and accelerating operational processes.
Malkan-Filkete heaters are typically made from high-temperature-resistant alloys, stainless steel, and ceramic materials. These materials provide excellent heat resistance and durability in corrosive environments.
Malkan-Filkete heaters are widely used in industries such as metal processing, automotive manufacturing, aerospace, chemical industry, and energy production. They are also preferred in specialized production lines and high-temperature processes.
Maintenance of Malkan-Filkete heaters includes regular surface cleaning and checking electrical connections. It is essential to inspect insulation materials and other components for integrity, particularly in corrosive environments and high-temperature conditions.
The heating time for Malkan-Filkete heaters varies depending on power capacity and application area. Typically, they reach the desired temperature within 10-15 minutes. However, factors such as material type and heating/cooling systems can affect this duration.
Energy efficiency can be enhanced by using high-quality insulation materials and implementing digital thermostats for precise temperature control. Additionally, using low-energy heating elements can further optimize fuel efficiency.
Malkan-Filkete heaters incorporate safety measures such as overheat and overpressure protection. Electrical safety features like grounding and short circuit protection should also be implemented to prevent insulation failures.
Common issues with Malkan-Filkete heaters include overheating, electrical connection failures, surface corrosion, and insulation defects. These problems can be minimized through regular maintenance and quality control measures.
The lifespan of Malkan-Filkete heaters depends on operating conditions, maintenance frequency, and environmental factors. Generally, they can be used efficiently for 5-10 years, with regular maintenance extending their service life.
