Flanged Heaters
Flanged Heaters a type of resistance specially used for tanks with or without pressure tanks. These products are used to heat liquids and gases in tanks or tanks.kW promises effective solutions in applications in need.Normal or sealed energy box is installed in front of the flange. The electrical connection is obtained with the help of amperage klemens or bars. Flanged Heaters used in industrial machinery as well as electrical appliances in furnaces that not rise above 500 degrees dry. It is also a product that can be preferred in the heating of liquid substances. These products can be produced in order-specific sizes and powers according to different needs and usage purposes.
Flanged Heaters are used in many machines and materials, especially in industrial areas. These products are produced from different substances. It is used in the production of materials such as chrome, copper, brass, iron, glass or titanium depending on the need. The materials to be used vary according to the situations such as for what purpose.
Flanged Heaters
Flanged Heaters
Flanged Heaters
Flanged Heaters
Flanged Heaters
Special Flanged Heating
Special Flanged Heating
Special Flanged Heating
Technical Information
Flanged Heaters are used in many machines and materials, especially in industrial areas. These products are produced from different materials. Depending on the need, it is used in the production of materials such as chrome, copper, brass, iron, glass or titanium. The materials to be used vary according to the circumstances, such as for what purpose.
The adapter output can be designed in different ways for the resistors designed as flanged. It can be produced as an adapter output with cable output, socket output or screw output. Here, the choice is entirely up to the customer. It can be produced with different output ends depending on your request.
Flanged Heaters are often used in electrical household appliances. You can also use it in ovens that will not exceed 500 degrees. If you are going to heat liquid materials, you can choose CrNi pipe, steel pipe or copper pipe depending on your preference.
These resistances can also be used in environments such as water heating or oil heating. It can also be used in tanks or tanks where these liquids will be found. It can be used in storage or tank, regardless of pressurized or non-pressurized environment.
What is a Flanged Heating ?
Flanged heaters are a type of heating element equipped with projections or rim-like edges, known as flanges, at both ends. Flanged heaters are used to securely attach the resistance to a surface or a heating system. The heating element itself is typically made of materials such as metal, ceramic, or quartz, and generates heat by passing an electric current through it.
Flanged heaters are commonly used in industrial heating applications such as heating liquids or gases in tanks or pipes, as well as heating systems for buildings and homes. By allowing efficient heat transfer and reducing the risk of thermal stress on the heating element, flanged heaters provide a secure and stable connection to the heating system.
Flanged Heating Technical Specifications
The technical specifications of a flanged heater can vary depending on the type and manufacturer, but some general features include:
Wattage: The amount of power the resistance can produce, measured in watts (W).
Voltage: The voltage required to supply power to the resistance, measured in volts (V).
Resistance: The electrical resistance of the heating element, measured in ohms (Ω).
Maximum Temperature: The highest temperature the resistance can reach without damage, measured in degrees Celsius (°C) or Kelvin (K). Flanged heater temperature detectors (RTDs) typically withstand temperatures up to 600°C.
Dimensions: The size and shape of the resistance, including the length, width, and height of the heating element and flanges.
Material: The material used for the heating element and flanges, such as metal, ceramic, or quartz.
Connections: The type of electrical connections used to connect the resistance to the power source, such as screw terminals or cable ends.
Flange Size: The size and shape of the flanges, including the diameter and bolt holes.
Certifications: Certifications and safety standards met by the resistance, such as UL, CE, or CSA.
Considering these features is important when selecting a flanged heater for a specific heating application, as they can affect the efficiency, durability, and safety of the heating system.
Flange Heater Usage Areas
Due to their high power ratings, durability, and versatility, flanged heaters are used in many industrial and electrical applications. Some common areas of use include:
Power distribution systems: As load resistors for voltage regulation and power control.
Power electronics: To control power flow in AC/DC drives, inverters, and rectifiers.
Electric motors: To control the speed and torque of electric motors.
Welding equipment: To control the current in welding machines.
Test and measurement equipment: As load resistors to test electrical equipment and measure electrical parameters.
Flange Heater
Flanged heaters are specially designed heaters for heating liquids or gases in tanks and storage facilities. These products offer effective solutions for applications requiring high kW power. Flanged heaters typically have a standard or sealed electrical enclosure at their front. Electrical connection is usually provided via high-amp terminals or bars. These types of heaters are also used in industrial machinery and household electrical appliances and are often preferred in ovens operating below 500 degrees. Additionally, they are commonly used for heating liquid substances. Flanged heaters can be manufactured in special dimensions and powers according to different needs and usage purposes.
Flange Heaters Technical Details
Flanged heaters are commonly used in industrial sectors and can be manufactured from various materials. The choice of material depends on the purpose and conditions of the heater; for example, materials such as chrome, copper, brass, iron, glass, or titanium may be preferred.
Adapter outputs for flanged heaters can also be designed in different ways. These outputs can be produced as cable, socket, or screw outputs, and the preference belongs to the customer. They can be customized according to the desired output type.
Flanged heaters are frequently used in household electrical appliances and can also be used in ovens that do not exceed 500 degrees. Various options such as CrNi tubular, steel tubular, or copper tubular are available for heating liquid substances.
These types of heaters can also be used in environments such as water or oil. When preferred in tanks or storage units, they can be used in pressurized or unpressurized environments.
The technical specifications of a flanged heater can generally vary depending on the manufacturer and intended use. However, the following features are typically considered:
– Wattage (W): The amount of power the heater can generate, expressed in watts.
– Voltage (V): The amount of voltage required to power the heater, measured in volts.
– Resistance (Ω): The electrical resistance of the heating element, measured in ohms.
– Maximum Temperature: The maximum temperature the heater can withstand without damage, usually expressed in degrees Celsius or Kelvin. Flanged heater temperature detectors (RTDs) can typically withstand temperatures up to 600°C.
– Dimensions: Measurements such as the length, width, and height of the heater and flanges.
– Material: The material used for the heating element and flanges, typically metal, ceramic, or quartz.
– Connections: The type of connections used to connect the heater to the power source, such as terminals or cable ends.
– Flange Size: Dimensions of the flanges, including diameter and bolt holes.
– Certification: Safety standards and certifications met by the heater, such as UL, CE, or CSA.
These features can affect the performance, durability, and safety of the heating system. Therefore, it is important to consider these technical details when selecting a suitable flanged heater for a specific heating application.
Application Areas of Flange Heaters
Flanged heaters are utilized in various industrial and electrical applications due to their high power capacities, durability, and versatility. Some common usage areas include:
Industrial Heating: Used in applications such as industrial ovens, furnaces, drying systems, and heating tanks to heat liquids and gases.
Chemical Industry: Widely used for heating liquids and gases and controlling reactions in chemical processes.
Food Industry: Used for heating liquids and solids in food processing equipment.
Plastic Industry: Utilized for heating processes in extrusion machines, molding machines, and other plastic processing equipment.
Energy Generation: Can be used as load resistors in power distribution systems for voltage regulation and power control.
Electric Vehicles: Employed to control power flow in power electronics applications such as electric motors, inverters, and rectifiers.
Test and Measurement Equipment: Used as load resistors for testing electrical equipment and measuring electrical parameters.
Welding Equipment: Utilized for controlling current in welding machines and managing welding processes.
In these fields, flanged heaters offer high-performance and reliable heating solutions, aiding in the effective and efficient execution of many industrial processes.
Flange Heaters
Technical Details of Flange Heaters
Flange heaters are highly efficient and durable heating elements that are frequently preferred in industrial heating applications. These heaters are widely used, especially in high-temperature applications and industrial processes. Flange heaters are heating elements that can be mounted on pipes, tanks, pipelines, or any flat surface. Technical details vary depending on factors such as materials used and heating capacity.
1. Material Selection
Flange heaters are typically made from the following materials:
Nickel-Chromium (NiCr): Provides high-temperature resistance and good electrical conductivity. Most flange heaters use nickel-chromium as the heating element.
Iron-Chromium (FeCr): A cost-effective option commonly used in low-cost heating elements.
Stainless Steel: Preferred for high-corrosive environments and long-term use.
Kanthal: Suitable for high temperatures, known for its durability and long lifespan.
2. Flange Sizes
Flange heaters come in various flange sizes and shapes. The most common types include:
Flat Flange: More cost-effective and widely used.
Channel Flange: More robust and preferred for intensive heating applications.
Surface Flange: Used in applications requiring high temperature and pressure resistance.
Standard flange sizes are usually available in the following dimensions:
Diameter: 50 mm, 100 mm, 150 mm, 200 mm, 250 mm (other diameters available)
Thickness: 2 mm – 10 mm
Height: 10 mm – 20 mm
3. Heating Element Structure
The heating element of a flange heater usually consists of a metal wire or cable housed within a ceramic or mineral casing. This casing protects the heating element from temperature fluctuations and external factors, enhancing durability and lifespan.
4. Power Capacity
Flange heaters can operate within a wide power range. The power capacity is determined by the heater’s size and intended use:
Low Power Capacity: 500 W – 3 kW
Medium Power Capacity: 3 kW – 15 kW
High Power Capacity: 15 kW – 50 kW
Flange heaters are generally considered high-power heating devices and are frequently used in large industrial facilities.
5. Operating Temperature Range
Flange heaters can operate within high-temperature ranges depending on their intended use. Most flange heaters are effective within the following temperature ranges:
Low Temperature Range: 100°C – 400°C
Medium Temperature Range: 400°C – 800°C
High Temperature Range: 800°C – 1200°C
These temperature ranges depend on the materials used and the properties of the heating element.
6. Electrical Resistance and Power Efficiency
The electrical resistance of flange heaters varies based on the type, diameter, and length of the material used. Electrical resistance determines the device’s energy efficiency. Higher electrical resistance generates more heat and usually results in more efficient heating.
7. Connection Types
Flange heaters can have different connection types. The most common connection types include:
Flange Mounting: Flange heaters are typically connected to pipelines, tanks, and other equipment via flange mounting, providing ease of installation and maintenance.
Screw Connections: Used to attach the heater via screws on the flange.
Electrical Connections: Flange heaters are connected to the power source via electrical connection points.
8. Insulation and Protection
Flange heaters are typically insulated to ensure electrical and thermal safety. Mineral insulation materials are used to prevent heat dissipation and protect the device. Additionally, stainless steel casings can be used for surface protection and safety.
9. Applications
Flange heaters are widely used in the following industrial applications:
Industrial Hot Water Systems: Used in large tanks or water heating systems.
Plastic and Rubber Industry: For temperature management in injection machines.
Food Processing: For cooking, drying, and pasteurization processes.
Chemical and Pharmaceutical Industry: For heating and mixing systems in chemical processes.
10. Maintenance and Longevity
Flange heaters are devices that require regular maintenance. The heating elements may experience wear over time, so periodic testing and replacement should be conducted when necessary. Maintaining the insulation around the device helps ensure efficient heating.
Flange heaters play a crucial role in industrial heating applications that require high power and durability. These efficient heating elements, capable of withstanding high temperatures, should be optimized with proper material selection, appropriate flange sizes, and correct electrical connections. These devices provide an efficient, safe, and long-lasting heating solution.
Technical Details of Flange Heaters
Flange heaters are highly efficient and durable heating elements that are frequently preferred in industrial heating applications. These heaters are widely used, especially in high-temperature applications and industrial processes. Flange heaters are heating elements that can be mounted on pipes, tanks, pipelines, or any flat surface. Technical details vary depending on factors such as materials used and heating capacity.
1. Material Selection
Flange heaters are typically made from the following materials:
Nickel-Chromium (NiCr): Provides high-temperature resistance and good electrical conductivity. Most flange heaters use nickel-chromium as the heating element.
Iron-Chromium (FeCr): A cost-effective option commonly used in low-cost heating elements.
Stainless Steel: Preferred for high-corrosive environments and long-term use.
Kanthal: Suitable for high temperatures, known for its durability and long lifespan.
2. Flange Dimensions
The dimensions of flange heaters vary based on the material type, application area, and required heating capacity.
Flange Diameter (Ø): The flange diameter is designed to fit the mounting surface appropriately. Common flange diameters include:
50 mm
100 mm
150 mm
200 mm
250 mm
Flange Thickness: The thickness determines the flange’s durability and resistance to forces at the mounting location. Typical thickness ranges are:
2 mm – 10 mm
Flange Height: The height determines the distance from the top surface to the connection points and is usually in the range of:
10 mm – 20 mm
Connection Holes and Spacing: The mounting holes’ diameter and spacing are critical for proper installation. Common hole sizes and spacing include:
Hole Diameter: 6 mm, 8 mm, 10 mm
Hole Spacing: 50 mm, 100 mm
3. Heating Element Length
The length of the heating element in flange heaters varies based on the heating capacity and application area. Common lengths include:
50 mm – 2000 mm (longer lengths are customizable as per application requirements)
4. Power Capacity
Flange heaters can operate within a wide power range. The power capacity is determined by the heater’s size and intended use:
Low Power Capacity: 500 W – 3 kW
Medium Power Capacity: 3 kW – 15 kW
High Power Capacity: 15 kW – 50 kW
5. Operating Temperature Range
Flange heaters can operate within high-temperature ranges depending on their intended use. Most flange heaters are effective within the following temperature ranges:
Low Temperature Range: 100°C – 400°C
Medium Temperature Range: 400°C – 800°C
High Temperature Range: 800°C – 1200°C
6. Electrical Resistance and Power Efficiency
The electrical resistance of flange heaters varies based on the type, diameter, and length of the material used. Electrical resistance determines the device’s energy efficiency. Higher electrical resistance generates more heat and usually results in more efficient heating.
7. Connection Types
Flange heaters can have different connection types. The most common connection types include:
Flange Mounting: Flange heaters are typically connected to pipelines, tanks, and other equipment via flange mounting, providing ease of installation and maintenance.
Screw Connections: Used to attach the heater via screws on the flange.
Electrical Connections: Flange heaters are connected to the power source via electrical connection points.
8. Insulation and Protection
Flange heaters are typically insulated to ensure electrical and thermal safety. Mineral insulation materials are used to prevent heat dissipation and protect the device. Additionally, stainless steel casings can be used for surface protection and safety.
9. Applications
Flange heaters are widely used in the following industrial applications:
Industrial Hot Water Systems: Used in large tanks or water heating systems.
Plastic and Rubber Industry: For temperature management in injection machines.
Food Processing: For cooking, drying, and pasteurization processes.
Chemical and Pharmaceutical Industry: For heating and mixing systems in chemical processes.
10. Maintenance and Longevity
Flange heaters are devices that require regular maintenance. The heating elements may experience wear over time, so periodic testing and replacement should be conducted when necessary. Maintaining the insulation around the device helps ensure efficient heating.
Flange heaters play a crucial role in industrial heating applications that require high power and durability. These efficient heating elements, capable of withstanding high temperatures, should be optimized with proper material selection, appropriate flange sizes, and correct electrical connections. These devices provide an efficient, safe, and long-lasting heating solution.
Technical Details of Flange Heaters
Flange heaters are highly efficient and durable heating elements that are frequently preferred in industrial heating applications. These heaters are widely used, especially in high-temperature applications and industrial processes. Flange heaters are heating elements that can be mounted on pipes, tanks, pipelines, or any flat surface. Technical details vary depending on factors such as materials used and heating capacity.
1. Flange Dimensions
Flange heaters come in different dimensions to fit the installation surface appropriately. Common flange diameters include:
50 mm
100 mm
150 mm
200 mm
250 mm
The flange diameter varies based on the size of the installation area and the power of the device.
Flange Thickness: The thickness determines the flange’s durability and resistance to mounting forces. Typical thickness ranges are:
2 mm – 10 mm
Thicker flanges offer greater durability and longer lifespan.
Flange Height: The height determines the distance from the top surface to the connection points and is usually in the range of:
10 mm – 20 mm
This measurement is important for the device’s installation and connection suitability.
2. Connection Holes and Spacing
The hole size and spacing for mounting flange heaters are crucial. Common hole sizes and spacing include:
Hole Diameter: 6 mm, 8 mm, 10 mm
Hole Spacing: 50 mm, 100 mm (varies based on flange diameter and mounting type)
Proper positioning of connection holes ensures secure installation.
3. Heating Element Length
The length of the heating element in flange heaters varies based on the heating capacity and application area. Common lengths include:
50 mm – 2000 mm (longer lengths are customizable as per application requirements)
4. Cable Connections
Flange heaters have different types of cable connections to link them to power sources. Common cable connection specifications include:
Cable Connection Diameter: 4 mm² – 16 mm²
Cable Length: 1 m – 10 m (customizable as needed)
5. Power Capacity
Flange heaters can operate within a wide power range. The power capacity is determined by the heater’s size and intended use:
Low Power Capacity: 500 W – 3 kW
Medium Power Capacity: 3 kW – 15 kW
High Power Capacity: 15 kW – 50 kW
6. High Temperature Resistance
Flange heaters are made from materials that can withstand high temperatures. The heating elements are typically designed to operate within the range of:
800°C – 1200°C
These values can be customized based on user requirements.
7. Mounting Surface and Connection Compatibility
The installation surface material (e.g., metal, stainless steel, aluminum) and area must match the flange dimensions for proper fitting. The application area should be designed in accordance with the flange’s mounting method and connection hole placements.
Flange heater dimensions can be customized based on the application and environmental conditions. Flange diameter, thickness, height, and heating element length are critical parameters ensuring efficient and safe operation. Choosing the right dimensions according to application needs is crucial for achieving optimal performance.
Flanged Heaters
A flanged heater is a type of heating element commonly used in industrial applications, mounted on a metal surface. This type of heater is typically installed using a flange, which helps secure the heater in a liquid or gas environment. Flange heaters allow the heating element to come into direct contact with the heated medium, ensuring efficient heat transfer.
Flanged heaters are typically made of heat-resistant materials such as stainless steel (inox), aluminum, copper alloys, and tungsten. These materials provide high-temperature resistance, durability, and long service life.
Flanged heaters are used in ovens, boilers, heating systems, water heaters, industrial machinery, and chemical processes. They are commonly preferred in environments requiring high temperatures and heating of liquids or gases.
The advantages of flanged heaters include high heating efficiency, easy installation and connection, and strong structural durability. Additionally, the flange design allows for easy maintenance and replacement when needed. Their robust construction ensures long-term use.
The temperature control of flanged heaters is typically achieved using thermostats, temperature sensors, or PID controllers. These devices monitor the operating temperature of the heater and regulate it by turning the heater on or off to maintain a stable temperature level.
The installation of a flanged heater begins with placing the flange onto a suitable surface. The heating element is then attached to the flange and secured tightly with bolts. Electrical connections should be made correctly, followed by testing to ensure the system is functioning properly.
Flanged heaters require regular cleaning and temperature testing. Additionally, it is essential to check the tightness of flanges and connections and inspect for corrosion and wear. Neglecting maintenance can result in efficiency loss. Periodic maintenance extends the lifespan of the heater and ensures efficient operation.
The heating capacity of flanged heaters can range from 300W to 100 kW. This capacity varies depending on the materials used, the size, and the design of the heating element. High-wattage flange heaters are typically preferred for industrial applications.
Flanged heaters are used in industries such as chemical processing, petrochemicals, food processing, mechanical engineering, and metalworking. They are preferred in environments requiring high temperatures and durability.
Flanged heaters offer benefits such as high-temperature resistance, easy maintenance and installation, efficient heat transfer, and long service life. Additionally, their precise temperature control improves efficiency in production processes.
