What are Clamp Heaters?
Clamp heaters are resistance systems effectively used in high-temperature environments. Especially favored in the industrial sector, these specialized heaters are capable of providing high durability up to 800 degrees Celsius. Our clamp-type heaters are manufactured using materials such as aluminum steel or special galvanized materials. Thanks to their unique structures, they are extremely resistant to issues such as expansion and flexing.
One of the main reasons clamp heaters are commonly used in heavy industries is their robust structure combined with their wide range of applications. These heaters can be produced in various shapes and models depending on their functional features. For example, they are used in industrial ovens, plastic processing machines, the automotive sector, and many other fields.
Known for their durable structures, clamp heaters provide reliable performance in high-temperature environments and ensure long-lasting use. Additionally, they are available in various sizes and power options, thus offering a wide range of applications to meet different requirements. With these features, clamp heaters, which can be reliably and effectively used in industrial processes, have become a preferred solution for many businesses.
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Technical Information of Clamp Resistances
High-quality clamp heaters are typically designed specifically for industrial applications and environments, especially effectively used in high-temperature settings. These clamp heaters are among the products that can operate safely even at the highest temperature degrees, offering solutions tailored to various industrial needs.
Clamp heaters are generally available in three different models:
Mica-Insulated Clamp Heaters: These types of clamp heaters are commonly preferred in areas requiring temperatures up to 300°C. They are particularly effective in extrusion and injection type machines used in plastic processing, shaping, and molding. They are also frequently used in applications such as heating pipelines and tanks. Due to their cost-effectiveness, mica-insulated clamp heaters are widely used in industrial settings.
Ceramic Clamp Heaters: These clamp heaters are typically used in applications up to 650°C. An important feature that ensures the durability of ceramic heaters is the use of steatite alloy ceramics to insulate the resistance wire. They are commonly preferred in applications requiring high temperatures, such as shaping plastic materials, and heating pipelines and tanks. Ceramic clamp heaters are available with various energy output options.
Stainless Steel Clamp Heaters: These heaters are produced as thin-sectioned tube heaters placed inside stainless steel outer casings. They are typically designed for use in moist or liquid-flow environments. These heaters provide reliable performance, minimizing the possibility of malfunctions, and can be safely used at temperatures up to 500°C. They are preferred with various options in industrial applications.
Technical Specifications of Clamp Heaters
The technical specifications of clamp heaters are quite diverse and can vary depending on their intended use. Here are the detailed technical specifications of clamp heaters:
Operating Voltage: Typically, they have an operating voltage ranging from 110V to 240V, but different voltages can be provided upon special request.
Operating Current: It denotes the amount of electrical current required for operation. This value is determined based on the power of the heater and operating conditions.
Heating Area: It is important for the clamp heater to be suitable for the size of the area to be heated. This feature determines the heater’s ability to provide homogeneous heating in a specific area.
Heat Efficiency: It indicates the amount of heat produced based on the energy consumed. High heat efficiency ensures more efficient and economical heating.
Dimensions: The dimensions of the clamp heater, such as length, width, and thickness, should be suitable for the installation area and application requirements.
Mounting Options: How the clamp heater will be mounted is important. Flat, circular, or specially designed mounting options can be provided based on the customer’s needs.
Material: The material used in the construction of the heater determines factors such as durability, heat conduction, and chemical resistance. Materials such as nickel alloy, brass, stainless steel are commonly preferred.
Maximum Temperature: The maximum operating temperature of the clamp heater is determined according to application requirements. This temperature is usually determined by the manufacturer with a certain safety margin and is important to prevent overheating situations.
These technical specifications are critical for selecting and using clamp heaters correctly. Choosing a clamp heater with the right specifications according to application requirements ensures more efficient and reliable heating.
