Ceramic Heaters
Ceramic Heaters are a variety of efficient, durable resistors that glow infared long wavelength. Ceramic Type Heaters are used in many different industrial and engineering applications. Thermoforming pans are effectively used in outdoor heating and infrared saunas such as packaging industry, paint curing and drying, printing drying, preheating. These resistors, which can emit very high heat, have a very long lifespan because they undergo high heat. These resistors provide easy heating due to their ability to spread heat quickly and simultaneously throughout the entire area.
Ceramic Heaters
Ceramic Heaters
Ceramic Heaters
Ceramic Heaters
Technical Information
Such resistors be easily produced in different sizes for years with infrared technology. In addition, the other less preferred dimensions are 245*100 mm – 100*100m – 122*122 mm and 60*60mm. Thanks to the specially formulated body doughs, it is possible to achieve 1000 watts of power with FFE models of ceramic flat resistors that can reach up to 750 degrees Celsius. Ceramic Heaters
with a flat body surface and where you can achieve homogeneous infrared distribution have durability that you can use for many years.
Solid cast elements embedded in the of ceramic flat resistors that can work through infrared ceramic emitters allow you to achieve reliable operation. The heater body parts, which are flat solid fuel, also have different radiation outputs for different applications.
Such resistors provide heat close to the sun’s temperature. Ceramic flat resistors, which have the ability to convert the energy obtained from electricity into heat in a short time, are long-lasting resistors.
What are Ceramic Heaters?
Ceramic heaters are a type of electrical resistance made from materials with electrical resistance properties. Ceramic material is used due to its durability, heat resistance, and electrical insulation properties. Ceramic heaters can be used in many different applications, such as electronic and electrical devices that require high temperatures, thermoelectric devices, heat control equipment, and industrial temperature control systems. Ceramic heaters typically have high resistance values and are resistant to heat, making them long-lasting.
Ceramic Heaters Usage Areas
Ceramic heaters are commonly used in the following applications:
Electronic devices: They are used for thermal control or temperature adjustment in electronic devices such as televisions, radios, electric vehicles, and household appliances.
Industrial temperature control: They are used for industrial processes requiring heating, cooling, or temperature control.
Thermoelectric devices: They are used as temperature sensors for thermoelectric devices such as thermocouples, Peltier coolers, etc.
Heating elements: They are used for controlling the heat of electric water heaters, ovens, bathroom cabinets, dishwashers, and similar appliances.
Technical Specifications of Ceramic Heaters
The technical specifications of ceramic heaters may include:
Operating temperature range: For example, between -50°C to 1300°C.
Resistance value: In Ohms, for instance, 100 Ω, 1 kΩ, 10 kΩ, etc.
Tolerance: Maximum deviation percentage in resistance value, for example, ±1%, ±5%, etc.
Conductive material: Ceramic or another material, for instance, Alumina ceramic, etc.
Fracture mode determining voltage resistance: Determines the necessary voltage resistance to prevent cracking, for example, 10 V/mil, etc.
Conductivity: Conductivity value of ceramic materials, for example, 10^(-7) S/cm, etc.
Dimensions: Measurements such as length, width, thickness, etc. of the ceramic heater.
Types of Ceramic Heaters
Ceramic heaters can offer different designs and features for various operating conditions. These may include:
Flat Ceramic Heaters: Simple-designed, flat, and small-sized ceramic heaters.
Wire Heaters: Thin wire-shaped heaters made from ceramic materials.
Strip Heaters: Strip-shaped heaters made from ceramic materials.
Powder Heaters: Heaters made from ceramic powders, used in small-sized and lightweight constructions.
High-Temperature Heaters: Ceramic heaters capable of operating at temperatures above 1300°C.
Low-Resistance Heaters: Ceramic heaters with an unusual resistance value.
Ceramic Heaters
Ceramic heaters are durable electric resistors that efficiently emit radiation in the long wavelength spectrum. These types of resilient electrical resistors find applications across various industrial and engineering fields, ranging from thermoforming trays to the packaging industry, paint curing and drying processes. Additionally, they are effectively utilized in outdoor heating processes such as printing drying, preheating, and infrared saunas. Thanks to their high heat dissipation capacities, they offer longevity and stand out with their ability to quickly heat a large area. With these features, ceramic heaters provide a reliable heating solution in various applications by rapidly and uniformly distributing heat.
Technical Specifications of Ceramic Heaters
Ceramic heaters, a product of infrared technology with the ability to be produced in various sizes for many years, offer dimensions such as 245*100 mm, 100*100 mm, 122*122 mm, and 60*60 mm among the less preferred options. With specially formulated body compounds, ceramic flat heaters, capable of withstanding temperatures up to 750 degrees Celsius, offer the possibility of obtaining 1000 watts of power with FFE models. These flat heaters, with a smooth surface, provide homogeneous infrared distribution and exhibit long-term durability.
Ceramic flat heaters can operate through infrared ceramic emitters and provide reliable operation thanks to solid cast elements embedded in the ceramic body. Different solid fuel heater body parts have different radiation outputs for various applications.
These types of heaters operate by emitting heat similar to solar heat. Due to their ability to quickly convert electrical energy into heat, they are long-lasting.
Ceramic type heaters are generally produced in two different shapes. The most common ones are semi-curved models. Another shape is less preferred flat and flat-surfaced ceramic heaters.
These heater models can produce power between 125 W and 1000 W depending on their size. Supply voltages are typically 230 V and 400 V.
The main areas of use for these types of heaters include: cube sugar machines, plastic vacuum packaging machines, thermoforming machines, textiles, printing and paint drying processes, automotive paint drying systems, industrial ovens, and IR drying panels.
Ceramic Heaters Usage Areas
Electronic Devices: They are commonly used in electronic devices such as televisions, radios, electric vehicles, and household appliances like white goods, for thermal control or temperature adjustment.
Industrial Heating and Cooling Control: They are used in applications requiring heating, cooling, and temperature control for industrial processes. For instance, they are preferred for temperature control in systems like industrial ovens, refrigerators, and coolers.
Thermoelectric Devices: They are used as temperature sensors for thermoelectric devices such as thermojunctions, Peltier coolers, etc. These devices are typically used for cooling or heating purposes, and ceramic heaters play a significant role in temperature control for these devices.
Heating Elements: They are used as heating elements in household appliances like electric water heaters, ovens, bathroom cabinets, dishwashers, as well as in industrial applications. In these devices, ceramic heaters are used to control temperature and maintain the desired temperature level.
Technical Specifications of Ceramic Heaters
Operating Temperature Range: The temperature range within which the ceramic heater can be used, for example, between -50°C to 1300°C.
Resistance Value: The electrical resistance value expressed in Ohms, for instance, 100 Ω, 1 kΩ, 10 kΩ, etc.
Tolerance: The maximum deviation percentage in resistance value, for example, ±1%, ±5%, etc.
Conductive Material: The material from which the ceramic heater is made, typically alumina ceramic, etc.
Fracture Mode Determining Voltage Resistance: A parameter that determines the necessary voltage resistance to prevent cracking, for example, 10 V/mil, etc.
Conductivity: The conductivity value of the ceramic material, usually taking small values like 10^(-7) S/cm.
Dimensions: The measurements such as length, width, thickness, etc., of the ceramic heater, which typically vary depending on the purpose of production.
Types of Ceramic Heaters
Flat Ceramic Heaters: Simple designed, typically flat and compact ceramic heaters. These heaters are preferred in various industrial and household applications.
Wire Heaters: Ceramic heaters produced in thin wire form. Their wire form provides flexibility in some applications and can easily adapt to different shapes.
Strip Heaters: Resistant made from ceramic materials, wide and strip-shaped. They offer a more homogeneous performance in heat distribution.
Powder Heaters: Resistors made from ceramic powders, usually small in size. Their lightweight and small size make them preferred in some special applications.
High-Temperature Heaters: Ceramic heaters that can be safely used at temperatures above 1300°C. They are particularly preferred in applications requiring high temperatures such as industrial ovens.
Low-Resistance Heaters: Ceramic heaters with an unusual resistance value. They are used in applications requiring low resistance in some special cases, such as high-current circuits.
